Ensuring CCS2 connector safety with Jonhon’s solutions involves multiple layers of design and testing. Mechanical safety starts with robust interlock systems that prevent power transmission unless the connector is fully mated, supported by audible/visual feedback. Electrical safety features include double insulation on live parts, overcurrent protection (up to 500A), and arc suppression during plugging/unplugging. Jonhon’s CCS2 connectors undergo rigorous testing: 1,000V dielectric withstand tests, 500-hour salt spray exposure, and flame resistance (UL94 V-0). Thermal safety is managed via built-in NTC thermistors in the connector head, monitoring contact temperature and adjusting power output to prevent overheating. Compliance with IEC 62196-3 and EN 61851-21 standards ensures alignment with global safety norms. Jonhon also provides detailed installation guidelines and training to ensure proper setup, minimizing safety risks in the field.
